Customization: | Available |
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Type: | Disc Grinder |
Power Source: | Electricity |
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Technical requirements and configuration | Note | ||||
Capacity: 22L | |||||
Inner material: The forging high wear- | |||||
resisting bearing steel GCr15 | |||||
1 | Grinding | chamber install method: cantilever type | |||
chamber | |||||
Rotor and stud material: high wear resistant | |||||
steel 6542 | |||||
Cooling: cooling water flow through the spiral | |||||
tunnel around the chamber and rotor | |||||
Double face mechanical seal | |||||
Bracket: stainless steel (304) | |||||
2 | Mechanical | Cooling: gear pump transmission and cooled | Double cooling | ||
seal | by water | ||||
Monitoring: by magnetic float | |||||
The max. feeding pressure: 0.3MPa (3kgf) | |||||
The number of studs: 130 | |||
Dispersion | |||
3 | Shaft speed: 239rpm | ||
and grinding | |||
Maximum linear velocity: 5.6m/s | |||
4 | Feeding | high viscosity gear pump | |
system | |||
Dynamic separation , gap 0.7mm | |||
5 | Separation | cross-sectional area of separator is about 678 | |
sq mm (equal to round tube of dia.42mm) | |||
Material: #45 steel | |||
6 | Shaft | Tempered and chrome-plated | |
Precision class per GB6 | |||
Bearing: NSK Japan | |||
7 | Output | For UV ink, output appr. 160-220kg/hr; | |
For offsert printing ink, appr. 300-450kg/hr | |||
Grinding | Bead material:Pure zirconia beads | ||
8 | Diameter: 1.8-2.2mm | ||
Media | |||
Amount: 75% - 85% | |||
9 | Material Inlet | 2", 2" | |
/ Outlet | |||
Cooling | |||
10 | Water Inlet / | 1/2",1/2" | |
Outlet | |||
11 | Sand Box | Manully operated (4L) | |
12 | Coating | Factory standard color, or assigned by client | |
13 | Feeder Pipe | Flexible stainless steel pipe, provided by | |
factory | |||
14 | Feeding | Max.: 0.3MPa (3kgf) | |
Pressure | |||
Motor for gear pump: Y100L-4P-2.2KW 1420rpm | |||
Ex-proof, with 1:43 reducer and inveter | |||
Pressure gauge at feeding and temperature | Common type | ||
15 | Electrical | gauge at output, both Ex type and with | |
optional | |||
electrical contacts | |||
Starting: star-delta method | Inverter optional | ||
Can be common | |||
control panel and electrical cabinet | type, or touch | ||
screen with PLC | |||
controlled | |||
1. pressure and temperature protector: the | |||
machine will stop when over temperature or | |||
pressure of cooling water below the limit are | |||
detected, or lack of oil inside of mechanical | |||
seal. | |||
2. the machine is unable to start when no | |||
cooling water enters the unit. Electro- | Additional | ||
magnetic valve will shut down cooling water | |||
protection | |||
when machine is stopped to protect the | |||
16 | Protection | method | |
material from accumulation due to long time | |||
available for | |||
stabilization. | |||
special demands | |||
3. Delay switch off: When production is over | |||
and switch off the gear pump, the main | |||
motor will switch off at a set time in order to | |||
discharge all the material out of the chamber, | |||
for easy clean or change color, in case the | |||
material stuck the chamber and difficult to re- | |||
start. | |||
4. Monitor for cooling water temperature. | |||